When Damotech’s engineers inspect a newly installed warehouse racking system, including a warehouse shelving installation, you can expect the same meticulous attention to detail that defines our approach to all inspections. As always, our commitment to safety and adherence to industry standards and codes is of the utmost importance to keeping you, your staff, and your products safe.
During the inspection of a new warehouse pallet rack installation, our engineers thoroughly examine to ensure the system complies with the relevant codes and is ready for safe use. The inspection specifics can vary depending on the type of racking system, such as drive-in or cantilever racks, as different types of racking systems have different working components. However, here is a glimpse of the key inspection points addressed during all inspections of new rack installations.
Visual Inspection of Floor Anchors: Our engineers visually assess the anchors securing the column baseplates to the floor. They check to ensure that at least one anchor is installed at each baseplate and that it is properly tightened and secure. Secure floor anchors are essential for maintaining the stability and load capacity of the entire rack structure.
Assessment of Beams and Safety Features: Each storage level of the new racking system undergoes a meticulous visual inspection. This includes checking that the beams are correctly placed in the columns and that safety pins or bolts are used to secure the beam clips. If safety bars are being used, the inspector ensures there are two bars per pallet position, they are in good condition, and they are secured to the front and back beams. If the rack installation contains a tunnel bay (where forklift and/or pedestrian traffic travels beneath), the inspector will confirm that wire mesh decking or a similar safety device is properly installed at the first beam level to prevent materials from falling below. This comprehensive evaluation ensures that all components are correctly positioned, engaged, and capable of contributing to the overall safety of the rack system.
Spot Checks for Torque on Anchors or Bolts: When applicable, our engineers perform spot checks on the torque of anchors and bolts used on the rack system. Proper torque is critical to the structural integrity of the racking system. This step helps ensure that the connections remain secure, reducing the risk of component failure. It is important to note that typical tolerances for bolt and anchor torque can vary based on the specific product and manufacturer guidelines.
Verification of Verticality of Uprights: The verticality of uprights is carefully assessed to identify any deviations from plumb in both the cross-aisle and down-aisle directions. Uprights that are not properly installed can compromise the stability and load distribution of the entire system. Our engineers use laser levels to check that the uprights are standing within the allowable vertical out-of-plumb tolerance of 0.5 inches per 10 feet of height.
Damotech’s engineers bring their expertise and precision to inspect any newly installed warehouse racking systems. Our unwavering commitment to safety, adherence to industry standards, and attention to detail ensure that your new racking installation meets the highest levels of performance, stability, and safety. With a comprehensive inspection process covering all the critical components and aspects, we help ensure that all newly installed racking systems are safe to use and ready to serve your operations efficiently.