DAMO FLEX

Modular rack repair kit Damo Flex

A Flexible & Cost-Effective Rack Repair Kit

The DAMO FLEX is a versatile modular rack repair kit solution for repairing and protecting damaged pallet rack columns. This competitively priced modular rack repair kit rivals the expense of an upright replacement. It’s a cost-effective solution with a modular design which permits more flexibility at installation. The modularity comes from the fact that the braces are not welded to the repair unit, and the bracing is measured and cut on-site, by the installers. The DAMO FLEX can also be combined with another flex unit to make a front and back leg repair. Since this product comes in separate pieces, more units will fit on a pallet, reducing the cost of freight.

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Modular rack repair kit Damo Flex

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Man installing a Damo Flex on a pallet rack upright

ADJUSTABLE RACK REPAIR KIT

The DAMO FLEX is a modular rack repair kit that was designed for warehouse areas that are less prone to damage from forklift operation. For instance, it’s suited for mid-aisle rack systems, where forklift traffic is less dense. The DAMO FLEX benefits from the same patented design as our DAMO PRO but the front post and modular components are made from lower gage 3/16" thick steel.

The DAMO FLEX line carries a 10-year warranty against manufacturing defects. Although this kit is substantially sturdier than any original damaged upright it is replacing, it does not carry a lifetime warranty against impact like our Pro line.

FREE DAMAGE ASSESSMENT

Damo Flex installed on a pallet rack upright

COST-EFFECTIVE SOLUTION

It really shines when you factor in the extra labor costs and downtime associated with an upright replacement versus using the DAMO FLEX. Its installation requires virtually no unloading, no dismantling of the racking system, and it’s installed in less than 1 hour with a DAMO EASY LIFT, boosting productivity in the process! As well, the modularity and standard sizes of the unit are such that you can carry an inventory. This flexibility is made possible with the use of braces that are cut on-site, at installation.

Best uses for the DAMO FLEX

  • When dealing with tighter maintenance budgets
  • In low traffic, low-velocity areas of the warehouse
  • Middle of aisle locations
  • On standard racking systems that are less than 20 ft. high
  • When looking to ship more units per pallet to optimize freight costs

Benefits

Strong

We use high-quality structural steel with a heavy gauge to offer true impact resistance.

Bolt-On Kits

All DAMO FLEX kits are shipped ready to be installed, with all the necessary hardware. No welding is done on-site.

Any Type of Rack

We will repair and protect any type of rack, even those that are no longer manufactured.

Powder Coated Paint

A process called electrostatic spray deposition (ESD) is used to achieve the application of the powder coating. All our paint is done in-house, in our new facility.

Peace of Mind

Our repair kits also protect the rack column after the installation is done. This means you no longer have to worry about damaging it again.

Custom Units

Our units are made-to-measure in height and size. We also offer the possibility of special paint color, galvanizing the unit or modifying the footplate.

CONTACT US

Our rack repair solutions are designed to respect the specifications of your original racking system. They restore the original load capacity while extending their lifespan — safely and permanently.

Our experts will visit your warehouse, take all the necessary measurements and specify the right product for each reported deficiency.

Our units are made-to-measure for your specific needs. No matter the dimensions, finish (paint color, galvanization), type of foot plate (seismic), or rack configuration, we'll custom build the units to your exact requirements.

When faced with damaged racking components, one can choose to repair them with dedicated repair units or replace them with original OEM parts. Rack repair products offer several advantages that need to be considered:

Permanent

Our repair products are permanent, robust, and come with a warranty that provides full peace of mind. Replacing with OEM parts means your uprights remain vulnerable to impact and may get damaged again and again.

Quick Delivery

Lead time for Damotech products is short. Units are ready to ship in two weeks. That's much faster than ordering OEM parts which can take weeks to arrive.

Less Disruptive

The installation process is quick and easy, and unloading is usually not necessary, thanks to the Easy Lift. No need to dismantle and reattach beams, which means less downtime. It's more cost effective and has less impact on your day to day operations.

All these reasons make our repair products a smarter solution and a better long-term investment. 
Visit the Why Damotech page to learn why top warehouse operators trust Damotech as their partner for rack safety.

Because we strive to offer consistent installations regardless of location, all our installers are trained and certified by our most experienced engineers. A standard repair kit can be installed by our certified installers in under an hour.

We aim to have your made-to-measure repair units ready to ship in two weeks or less.

At Damotech, we stand behind our products. The DAMO FLEX comes with a 10-year manufacturer's warranty. This means that the product you purchase will be free from defects in material and workmanship.

Download Warranty Sheet

1 2 3 4 5 6 7
1 Diagonal Brace
This diagonal brace follows the original configuration of the rack.
2 Cup
The cup is adapted to fit any type of rack.
3 Powder Coat paint
The unit is covered in a durable metallic gray powder coat paint.
4 Front Post
The front post is made of 3/16” thick hollow structural steel, which makes it very resistant.
5 Solidly Anchors
All kits come with high shearing capacity screw type anchors made by Hilti.
6 Custom Foot plate
Foot plates can be customized for seismic zones, can be extended, or come without a bullnose.
7 Front Bullnose
The bullnose of the unit protects the front anchor against lift damage.

FAQ

I have several types of racks in my warehouse. Can you repair them all?
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Over the last 30 years, Damotech has developed the expertise to repair any type of rack, even racks that are no longer manufactured. We have yet to meet a type of pallet rack that has left us stumped but we are always ready for the challenge!

I found damage in my warehouse. What's the next step?
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As racks get damaged, they may lose some capacity and compromise the rest of the system. We recommended you call Damotech so we can arrange for an experts to survey the damage and offer a solution.

How long does it take for your products to ship?
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By building a new state-of-the art facility and optimizing our production, we've significantly improved our lead time. We aim to have your custom unit ready to ship out in less than two weeks!

What kind of paint do you use on your products?
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Our products are powder coated onsite. This means a high-quality finish that withstands the roughest and toughest conditions. It provides a durable and attractive finish that reduces the risk of scratches, chipping, abrasions, corrosion, fading and other wear issues.

What does DBRS stand for?
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Doubled Back Reinforcement System. It's a repair unit for both the front and back column of the rack and is available on the PRO and FLEX units.

Will you tell me what type of repair kit I need for every damaged location?
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Yes. Our repair specialist will assess the damage in your warehouse and advise you on what type of rack repair kits you need for every location. Your quote will contain the location of the damage and the proposed product for that location.

Why is pricing not listed on your website?
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It’s not that we want to skirt around the subject of pricing. We like to know what things cost, too.
Our rack protection and rack repair products are made-to-measure, and we always tailor our inspection and training services to customers’ specific needs. We inspect facilities large and small, and repair damage anywhere in North America. Consequently, our pricing will factor geographic location, volume, freight, and installation costs. In most cases, a rack expert will visit your warehouse to assess the damage and take necessary measurements for a perfect product fit and a detailed quote containing no surprises.
 
To get more information on pricing; request a free quote or call 1-877-990-3266 and let us demonstrate the value of the products and services we provide.

 

Male rack safety expert

FREE DAMAGE ASSESSMENT

Schedule an on-site visit, you'll receive free expert advice and a quote for fixing rack damage in your warehouse.

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Take your rack safety to the next level

Introducing the Rack Safety Program Flywheel by Damotech! With over 30 years of industry experience, we've condensed our wealth of knowledge into this powerful tool designed to keep your warehouse operations running smoothly and safely. Our Flywheel breaks down rack safety principles into easy-to-follow courses of action, giving you the peace of mind of a comprehensive safety program.

Discover our Rack Safety Guide